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Diesel Engine Diagnostics System (PMI)
 
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2-stroke Marine Diesel Engine Operation & Maintenance, and Troubleshooting

Video, Technical Brochures, Service Letters, Technical Documentation.


Content

1. The MAN Company History in brief. MAN Group.
2. Diesel division of MAN diesel & turbo SE - brief survey.
3. How to make correct spare parts inquiry to MAN diesel & turbo.
4. Service Experience - What is it? What and where I can read?
5. MAN B&W 2-stroke MC diesel engines - Design, Service Experience.
6. Cylinder Line. Piston Head. Piston Rings. Condition Based Overhaul Strategy.
7. Alpha Lubricator.
8. Fuel Valves. HP Fuel Pumps. Super-VIT Fuel Pumps.
9. Cam Shaft. HP Fuel Pump Drive.
10. Exhaust Valves and Seats. Condition Based Overhaul Strategy.
11. Marine diesel Bearings. Bearing monitoring systems.
12. ME - Electronically Controlled Two-stroke Diesel Engines - Brief Overview.
13. 2-stroke diesel engines Operation and Service.




The MAN Company History in brief. MAN Group.

MAN diesel & turbo History - PDF Presentation.

Video http://MarEngine.comMAN Diesel House.
MAN B&W Diesel Legend - H.C. Orsted Power Plant.
Ole Grone explains.



Video http://MarEngine.comThe oldest (1907 year built) Burmeister and Wain air-blast injection diesel engine start up. Engine brief description.
1904 year built the air blast diesel engine in operation.



Diesel Engine History
  Watch on YouTube

  Great video on the history of the diesel engine created by Shell in 1952.

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Diesel division of MAN diesel & turbo SE - brief survey.

Video http://MarEngine.com
MAN Diesel and Turbo divisions. Situation. Production. Service.


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How to make correct spare parts inquiry to MAN diesel & turbo.

Video http://MarEngine.comMAN B&W spare parts catalogs.
Spare parts catalogs of the MAN diesel licensees.
What you have to point in your inquiry and what you have not to point.


Spare parts order system (CoCoS) for MAN B&W MC type Diesel Engines and for four stroke L23/30 Diesel Generator.

MAN B&W MC and MC-C diesel - Cylinder Liner Variations

MAN B&W MC and MC-C diesel - Piston Crown (Head) Variations

MAN B&W MC and MC-C diesel - Stamps and Marks for IMO Components.
Marks and Stamps on Piston Rod
Marks and Stamps on Fuel Pump Plunger / Marks and Stamps on Fuel Pump Barrel
Marks and Stamps on Fuel Valve Nozzle / Marks and Stamps on Cylinder Liner
Marks and Stamps on Fuel Cam / Marks and Stamps on Exhaust Cam
Marks and Stamps on Cylinder Cover / Marks and Stamps on Piston Crown
Marks and Stamps on Exhaust Valve Bottom Piece / Marks and Stamps on Exhaust Valve Spindle.

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Service Experience - What is it? What and where I can read?

Service Letters and Bulletins. See page Important Service Letters and Bulletins. Check the links located on this page.

Investigation Reports. See Section Diesel and Auxiliary Machinery Failures. Marine Accident Investigation. on the page Marine Library.

Brochures. See Section Technical Papers. Service Experience. on the page Marine Library.
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MAN B&W 2-stroke MC diesel engines - Design, Service Experience.

General Instruction for MAN B&W Diesel Engines type 50MC-98MC - Operation.
RUSSIAN LANGUAGE.

General Instruction for MAN B&W Diesel Engines type 50MC-98MC - Components and Maintenance.
PART 1. RUSSIAN LANGUAGE.

General Instruction for MAN B&W Diesel Engines type 50MC-98MC - Components and Maintenance.
PART 2. RUSSIAN LANGUAGE.

MAN B&W Two stroke MC Type Engines Design (Russian Language). 1997.

Video http://MarEngine.com
Diesel Technology. Introduction to the MAN B&W two-stroke MC diesel engine. Watch Video.



The MC Engines - News and Views. 1996.

MAN B&W MC Series Diesel Engines -Service Experience (Issue 2002).

Service Experience. MAN B&W ME and MC Engines. 2006.

Service Experience 2007, MAN B&W Engines The ME/ME-C and MC/MC-C Series.

Service Experience 2008, MAN B&W Engines The ME/ME-C and MC/MC-C Series.

Service Experience MAN B&W Low Speed Diesel Engines (issue June 2010).

Service Experience MAN B&W Low Speed Diesel Engines (issue June 2012).

NewService Experience MAN B&W Low Speed Diesel Engines (issue June 2013).
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Cylinder Line. Piston Head. Piston Rings.
Condition Based Overhaul Strategy.

MAN B&W Piston Ring - Design. Expected lifetime. Compatibility with different kinds of cylinder liner materials. Material specification.

POP Piston Ring Pack - New standard for piston top ring (SL12-562).

Heavy Duty Piston Ring Pack (SL2012-554).

Cylinder Condition Damaged Water Mist Catchers (SL2007-484).

Condition-based Piston Overhaul MC / MC-C and ME / ME-C type engines Container Vessels, Bulk Carriers and vessels with similar trade pattern (SL2007-483).

Cylinder Condition Report - Table in XLS file .

Inspection Piston and Piston Rings through Scavenge Ports - Table in XLS file.

Video http://MarEngine.comOverhauling cylinder cover, Piston, Stuffing box.
Using the Hydraulic Tools.

MAN B&W diesel S50MC dismantling of cylinder cover. Step by step instruction.
Full video Replacement of piston, including dismounting of cylinder cover and exhaust system (Engine types: K/L67-80-90GFCA, K/L67-80-90GF.
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Alpha Lubricator.

MAN B&W Alpha Lubricator System. Instructions Manual with Drawings and Spare parts List, Cabling, Accessories, Service Letters. MAN B&W Alpha Lubricator training Video on website http://engine.od.ua.
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HP Fuel Pumps. Fuel pump drive. VIT & Super-VIT Fuel Pumps.
Fuel Valves.

MAN B&W MC diesel Fuel Pump - Design. Service Letters. Problem.

New-Important Fuel Pump roller guide fails. - Breakdown and subsequent drift towards danger of the bulk carrier "ID Integrity". Investigation report.

MAN B&W MC Engine's Fuel Pump with VIT (Variable Injection Timing)

MAN B&W Service Letter SL87-223/UM. September 1987. SUPER-VIT Fuel Pumps: Adjustment & Maintenance.

Wartsila Service Bulletin RTA-53 12.06.2001. Variable Injection Timing (VIT) and Fuel Quality Setting.

Wartsila Service Bulletin RTA-54 18.07.2001. Electronic Variable Injection Timing (VIT) Troubles and Remedies.
Video http://MarEngine.comFuel Pumps & Fuel Valves Training Videos.
MC and RTA engine Fuel Pumps overhauling. Mechanical VIT basic adjustment and in-service adjustments. Overhaul procedure for fuel valves and for slide type fuel valves.
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Cam Shaft. Chain Drive.

Check of Camshaft Coupling Fitted Bolts. All MC engine types.
SL02-405/CBO Action Code: Immediately.


Video http://MarEngineer.com
MC K and L diesel engines. Chain checking and adjusting.




MC-Engines. Camshaft Lubrication System. Service Letter SL1989-251.

Chain Tightener for Camshaft Drive L50MC, L60MC, L70MC & L80MC Engines.
Service letter SL90-271/HY.


Tightening of chain L/S70ME-C. Service letter SL09-514/NJC
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Exhaust Valves and Seats. Condition Based Overhaul Strategy.

26-70 MC/MC-C Engines. Cooling Water Leakage from the cooling water spaces of the exhaust valve bottom piece, cylinder cover and cylinder liner. Read two service letters below to solve this problem.
New U-type Seal for Exhaust Valve Bottom Piece K/L/S26-70MC/MC(E)/MC-C/MC-S.
Service Letter Sl01-389.

26-70 MC/MC-C Engines Cooling Water Leakage. Service Letter SL01-393.

New Recommendation for Overhauling of Exhaust Valves Two-stroke Marine Engines with W-Seat Exhaust Valve and Slide Fuel Valves

Grinding of Nimonic Exhaust Valve Spindle

Video http://MarEngineer.com
MAN B&W MC and Sulzer RTA two stroke diesel engines. Exhaust Valves. Instructional Films.



Typical wear mechanism of 2 stroke exhaust valves.

MWH ReliaValve with Sentry Rotator.

MWH CrystalCoat exhaust valve spindle and seat (Glass-Metal coating). New Technology.

Field experience with the MWH ReliaValve with Sentry Rotator: a 2-Stroke exhaust valve with demonstrated time between overhauls (TBO) of over 5 years.
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Marine 2-stroke diesel Bearings. Bearing monitoring systems.

Bearings. MC Engines. Thin shell main bearings. Thick shell main bearings.

Main Bearing Inspection Report.

MAN B&W Service Letter SL05-460/NHN. Crosshead Bearing Condition.

MAN B&W Service Letter SL08-495/KNB. May 2008. Condition Based Overhaul of Crank-train Bearings. MC/MC-C and ME/ME-C Type Engines.

Wartila - Sulzer Service Bulletin RTA-46 Technical Information to all Owners / Operators of Sulzer RTA -8 and -2 Series Engines. CRACKS IN COLUMN.

Review "Structural durability validation of bearing girders in marine Diesel engines. Engineering Failure Analysis 15 (2008).
Video http://MarEngine.com
K / L / S 60MC, 70MC, 80MC engines. Inspection of main bearings. Inspection of main bearings in the trust shaft end.


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ME and RT-Flex - Electronically Controlled Two-stroke Diesel Engines.

Video http://MarEngine.com
Electronically Controlled ME and RT-flex diesel engines. Construction. The main differences from traditional engine.



MAN B&W ME Electronically Controlled Two-stroke Engines.
Main principles of work and Training Course. Instructions, Presentations, Drawings ...

RT-flex Technology Introduction Course.
Description, common-rail system, technical data.
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2-stroke diesel engines Operation and Service.

Basic Principles of Ship Propulsion (Ship Definitions and Hull Resistance, Propeller Propulsion, Engine Layout and Load Diagrams).

MAN Off-line Cylinder Pressure Analyzer PMI System.






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